New Product Development Engineer

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Are you looking to take your career to the next level with a growing brand? Apply Now!!

Primary Responsibilities

• Prototype new designs using 3D printing and rapid prototyping to evaluate form, fit, and function. 
• Lead mechanical engineering design from concept through production, applying sound engineering principles to ensure performance, reliability, manufacturability, and validation readiness; develop supporting models and drawings as required. 
• Collaborate with overseas contract manufacturers, including occasional international travel, to ensure manufacturability, cost effectiveness, and adherence to design intent. 
• Lead or participate in Design FMEA and Process FMEA sessions to proactively identify and mitigate product and process risks. 
• Collaborate with Quality Team on creating and evaluating product test plans to verify that products meet performance, durability, and safety standards. 
• Partner with contract manufacturers to improve product quality, troubleshoot issues, and implement corrective and preventive actions. 

Product Management 

• Participate in user research and field testing with law enforcement and other end users. 
• Translate user feedback into actionable customer requirements that guide product design and performance targets. 
• Collaborate cross-functionally with Marketing, Sales, Operations, Quality, and others in the Engineering organization to align design intent with market needs and launch timelines. 

Position Requirements

• Bachelor’s degree in mechanical engineering, product design, or a related technical discipline. 
• 2–5 years of experience in product design and development. 
• Hands-on design experience with pneumatic or fluid power systems (e.g., valves, seals, regulators, accumulators, pressure vessels, or impact mechanisms). 
• Experience bringing products through the full development lifecycle, from early concept and prototyping through validation, manufacturing ramp, and market launch. 
• Experience performing tolerance stack-up analysis and applying DFM/DFA principles to ensure robust fit, function, manufacturability, and efficient assembly across production variation. 
• Proven root cause analysis and structured problem-solving experience (e.g., 5 Whys, Fishbone, fault tree) to resolve design, manufacturing, and field issues through validation and production ramp. 
• Experience developing, executing, and supporting product validation, durability testing, pilot builds, and manufacturing ramp-up in collaboration with quality, operations, and global suppliers. 
• Working knowledge of Design and Process FMEA principles. 
• Experience collaborating with global contract manufacturers. 
• Ability and willingness to travel internationally to support design reviews, supplier visits, and product validation. 
• Proven ability to act as a change agent, introducing structure, process, and continuous improvement methodologies that enhance team efficiency and product outcomes. 
• Strong analytical, communication, and project management skills. 
• Passion for designing innovative, reliable, and field-ready products that make a real impact. 
• Physical Requirements: Must be able to safely lift and move moderate-weight items (up to 30–40 lbs.) as required for prototype handling and testing. 

Compensation & Benefits

• Competitive salary based on experience.
• Comprehensive benefits package including health, dental, and vision coverage.
• 401k w/match
• 3 weeks of PTO
• Strong potential for advancement as Lake Forest operations expand

JOB ID: 169442

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Jamie Klüg

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